Three-station seamless shoe upper forming machine
Three-station efficient collaboration, hot and cold integrated precise molding! BR-406012-19HCAD intelligent shaping machine
The BR-406012-19HCAD three-station two hot and one cold shaping machine is specially designed for seamless upper lamination and 4D upper process. Through the collaborative operation of "two hot and one cold" stations, the whole process of heating, shaping and cooling is automated. Intelligent temperature control + 19 tons of high-voltage output, the finished product has no warping and bubbles, helping shoemaking companies to upgrade efficiently!
Core parameters and performance highlights:
Power configuration:
Total power: 31.5KW (heating 28.8KW + cooling 3.5HP), suitable for high-intensity continuous production.
Working pressure: 12-19 tons adjustable, precise control of bonding strength, ensuring that the upper is firm and without degumming.
Temperature control system:
12-way temperature detection: real-time monitoring of heating plate temperature, error ≤±1℃, automatic alarm for abnormalities.
2-way mold temperature measurement: independent detection of dual stations, automatic mold locking if temperature does not meet the standard, and eliminate defective products.
Operation design:
Working area: 400×600mm, compatible with medium and large upper processing of sports shoes, boots, etc.
One-button start: PLC controls automatic entry and exit of molds, reduces manual intervention, and improves efficiency by 50%.
Structural design:
Appearance size: 2250×1350×2250mm, three-station compact layout, saving workshop space.
Refrigeration system: forced cooling water machine (2.5-3.5HP), fast cooling and shaping, shortening the production cycle.
Product core advantages:
✅ Efficient collaboration: two hot stations heat and fit synchronously, one cold station quickly shapes, and the production cycle is shortened by 40%.
✅ Intelligent anti-fool: automatic shutdown in case of abnormal temperature control, anti-scalding design + two-handed start, safe operation with zero risk.
✅ Precision molding: 4D upper three-dimensional structure is formed in one time, with a fitting accuracy of ±0.3mm and a qualified rate of ≥99%.
✅ Energy saving and environmental protection: heat energy recycling, energy consumption is reduced by 30%, in line with green production standards.
Applicable scenarios and industries:
Sports shoe manufacturing: 4D flying weave lamination of running shoes, rear cover reinforcement of basketball shoes, and waterproof layer bonding of hiking shoes.
Fashion shoes: 3D decorative parts hot pressing, upper relief texture shaping.
Functional shoes: safety shoe protective layer lamination, medical shoe aseptic sealing processing.
Simplified operation process:
Parameter setting: Set temperature (12 independent control channels), pressure, and cooling time through the human-machine interface.
Synchronous operation:
Hot station: Two stations heat synchronously, 28.8KW quickly softens the material, and high pressure fits the upper.
Cold station: The ice water machine forces cooling, shaping within 3 seconds, and the edge of the finished product is flat and without deformation.
Automatic demoulding: After the temperature reaches the standard, the mold is automatically opened and directly enters the quality inspection link.
Why choose BR-406012-19HCAD?
High compatibility: Suitable for a variety of materials such as TPU film, EVA, microfiber, hot melt adhesive, etc., with a thickness compatible with 0.2-10mm.
Durable and reliable: Industrial-grade heating elements + reinforced body, continuous operation life exceeds 100,000 hours.
Flxible expansion: Supports rapid mold replacement, seamless docking with automated production lines, and responds to diversified orders.
Consult BR-406012-19HCAD now to get free proofing service and experience the new standard of high-end shoe upper intelligent manufacturing!
