Two hot and two cold four-station upper forming machine
Hot and cold in one, efficient and intelligent manufacturing! BR-4060HCAD22 four-station upper shaping machine
BR-4060HCAD22 two-hot and two-cold four-station upper shaping machine is specially designed for seamless three-dimensional shaping of uppers. Through the collaborative operation of hot and cold stations, the whole process of heating, pressing and cooling is automated. It supports complex processes such as flat ironing seamless and three-dimensional hanging ding, which can be completed by one person, with an efficiency increase of 50%. The finished product has no warping and no degumming, helping shoemaking companies break through the bottleneck of production capacity!
Core parameters and performance highlights:
Power configuration:
Total power: 30KW (refrigerator 7.5KW), suitable for high-intensity continuous production.
Working pressure: 22 tons of gas-to-oil pressure boosting, uniform and stable pressure, and 30% increase in lamination strength.
Workstation design:
Four-station coordination: two hot stations (heating) + two cold stations (cooling), seamless connection of linear slides, and 40% shorter cycle.
Working area: 400×600mm, compatible with medium and large shoe upper processing such as sports shoes and boots.
Temperature control system:
Refrigeration performance: 10P forced cold water machine (7.5KW), 3 seconds fast cooling and shaping, smooth surface without deformation.
Energy saving and environmental protection: heat energy recycling, comprehensive energy consumption reduced by 35%, in line with green production standards.
Structural design:
Main machine size: 2200×1790×2040mm, compact layout adapted to workshop space.
Safety protection: automatic mold switching, eliminating the risk of scalding during manual handling.
Core advantages of the product: ✅ High efficiency and labor saving: four stations with reverse feeding and discharging, one person can complete the unloading, pressing and picking, and the labor cost is reduced by 50%. ✅ Intelligent and safe: PLC controls the automatic switching of molds, infrared sensing + emergency stop button, and the operation risk is close to zero. ✅ Wide compatibility: Suitable for materials such as TPU, EVA, microfiber, hot melt adhesive, etc., supporting three-dimensional hanging twill pressing, flat ironing seamless, tongue reinforcement and other processes. ✅ Accurate and durable: industrial-grade pneumatic to hydraulic system, pressure error ≤±0.5%, continuous operation life exceeds 80,000 hours.
Applicable scenarios and processes:
Sports shoe manufacturing: 4D flying weave lamination of running shoes, cold pressing and shaping of the back cover of basketball shoes, hot melting of waterproof layer of hiking shoes.
Fashion shoes: 3D embossed texture, seamless pressing of upper decorative parts.
Functional shoes: cold pressing and reinforcement of the protective layer of safety shoes, aseptic sealing and lamination of medical shoes.
Luggage accessories: three-dimensional embossing of leather, hot melting of zipper base.
Simplified operation process:
Mold pre-installation: hot mold and cold mold switch automatically without manual intervention.
Parameter setting: set temperature (hot station), pressure, and cooling time through the control panel.
Synchronous operation:
Hot pressing station: material heating and softening, 22 tons of high pressure and precise pressing.
Cold pressing station: forced cooling and shaping, 3 seconds to lock the structure, no rebound deformation.
Finished product removal: automatic slide feeding, smooth edges without burrs, directly enter the quality inspection link.
Why choose BR-4060HCAD22?
Environmentally friendly: cold pressing station operates at low temperature, improves the working environment of employees, and meets ESG standards.
Flexible adaptation: supports customized molds, switches production tasks within 5 minutes, and responds to small batches of diversified orders.
High cost performance: low energy consumption, few failures, 40% reduction in comprehensive production costs, and short investment return cycle.
Consult BR-4060HCAD22 now, get free technical solutions and proofing services, and start a new chapter in smart upper manufacturing!
